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Tail Gate Hinge Assembly Machine

Car Hinge Riveting Machine

This machine is especially designed to rivet car Rear door hinges of three specified models as per customer requirement

Specified Car Models :

Volkswagen 2.0
Volkswagen Polo
PSA

This machine is designed to assemble and rivet tail gate hinge with high speed servos. There are three stages for the specified machine. The defined three section differentiate us from all

Automatic bush insertion via bowl feeder
Pneumatic based bush presence inspection system
Servo Based semi automated riveting line

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Tail Gate Hinge Assembly

Specifications

Axis 2 Axis Synchronization
Speed 8 sec per output
Loading Capacity Customer Defined
Power Consumption 3 KVA
Air 4 Bar
High production rate 450 parts/hour

Why Tail Gate Assembly Machine ?

Automated PIN feeding System
Man Power Reduction
Servo based assembly for more precision and accuracy
Auto measurement of PIN length which identifies Faults before final assembly
Capable of reverting different hinge models
Production optimization that results in significant productivity improvement

HIGHLIGHTS

Riveting automation controlled through LS PLC
Compact assembly line space
Integration of several assembly processes into a single line with 2 transfers
Assembly processes optimization that increases productivity
Flexible machine that can assemble multiple models
Automatic adjustments of hinge positioning through servo controls

Machine Description

BUSH INSERTING STATION

Subjected bushes are dropped inside the bowl feeder, these bushes will be inserted in the bottom of the component in the specified location.

BUSH CHECKING STATION

Bush Presence will be checked in this station before the reverting operation.

REVERTING STATION

Pins according to the model selected are dropped inside the hopper and they will be positioned and transferred by servo motors. Once the pin is instead into the hinge via servo transfer system, reverting is completed via reverting servo motor.

ELECTRICAL PANEL VIEW

The electric panel is controlled by LS PLC with a remote IO Module for saving the panel space. Mitsubishi servo of 2 nos are used for pin collection and insertion and other servo is used for riveting the hinge according to the model selected. Keyence LVDT is used for distance measurement units. Variable frequency digital controller with SIEMENS motor is used in vibrator for the process of riveting. All pneumatic operations are controlled via SMC cylinders. The flow range is also controlled by SMC valves.

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